銑刀鍍層技術
2020-01-02
- 刀具鍍層
鍍層如同刀具之盔甲，具有強大的防護、耐酸、耐氧化抗磨耗等特性，可大幅增加刀具的壽命，使工件表面品質提昇，增進製造效率與品質優良率。 - 奈米氮化鋁鈦膜-Nano TiAlN
呈現黑紫色澤，適用於所有的加工切削，耐高溫與磨耗，延長工具壽命，排屑順暢..適用於乾切削及超硬材質，特別專用於高速切削。 - 類鑽膜-DiaCoat / DLC
類鑽碳的硬度高，使刀具能承受更高的加工溫度..類鑽碳膜的刀具適合用來加工鋁/鎂鋁合金、銅合金、鉛合金、陶瓷、碳化鎢、含碳材料(石墨、塑膠及複合材料、橡膠)等。 - 鑽石薄膜-CVD-Diamond
鑽石薄膜是以高溫高壓多晶成長，鑽石具優異物理特性及化學特性，硬度、熱導速度、低摩擦係數、良好電絕緣性等，用於切削石墨及碳纖維、陶瓷材料等難切削材料都有優異切削表現。 - AlTiN + PLC
呈現銀灰色澤，耐溫度超強，在不鏽鋼與難切削材料上的表現銳不可擋。 - 鎢鋼銑刀鍍層種類。
| Coating Layer |
TiN | TiCN | CrN | TiALN FUTURA |
TiALN FUTURA-NANO |
TiALN XTREME |
| Coating Material |
Titanium Nitride |
Titanium Carbon Nitride |
Chromiun Nitride |
Titanium Aluminum Nitride |
Titanium Aluminum Nitride |
Titanium Aluminum Nitride |
| Micro- hardness HV(HV0.05) |
2000 | 3000 | 1800 | 3000 | 3300 | 3500 |
| Coefficient Against Steel(Dry) |
0.4 | 0.4 | 0.5 | 0.4 | 0.3~0.35 | 0.4 |
| Process Temperature |
450 ℃ 840 ℉ |
450 ℃ 840 ℉ |
400℃ 750 ℉ |
450 ℃ 840 ℉ |
450 ℃ 840℉ |
450 ℃ 840 ℉ |
| Max. Working Temperature |
600 ℃ 1100 ℉ |
400 ℃ 750 ℉ |
700℃ 1300 ℉ |
800 ℃ 1470 ℉ |
900 ℃ 1650℉ |
800 ℃ 1470 ℉ |
| Coating Color |
Gold | Blue- Gray |
Silver- Gray |
Violet- Gray |
Violet- Gray |
Violet- Gray |
| Key Characteristics |
Good general purpose | High hardness, goodwear resistance enhanced toughness |
Good adhesion, good corrosion and oxidation resistance | Good adhesion, good corrosion and oxidation resistance |
Excellent oxidation resistance |
Excellent oxidation resistance |
| Primary Applications |
Machining of iron-based materials Metal forming Plastic molding |
For machining difficult-to machine steel alloys and high speed cutting where moderate temp are generated at the cutting edge Metal forming |
Machining copper Metal forming Plastic molding |
A multilayer coating designed for a wide range of carbide, cermet and high speed steel tooling Excellent for machining cast iron,stainless steel,nickel-based high temperature alloys and titanium alloys Designed for high speed and semi-dry or dry machining operations |
The cha-racteristics of FUTURA are maintained and even improved in excellent adhesion, higher hardness, lower residual compressive stress Excellent for machining cast iron,stainless steel,nickel-based high temperature alloysand titanium alloys Designed for high speed andsemi-dry or dry machining operations |
A specialized coating designed specifically for use on carbide end mills for the machining of hardened steel workpieces Designed for high speed and semi-dry or dry machining operations |